Forming
Amir H. Roohi; H. Moslemi Naeini; M. Hoseinpour Gollo; J. Shahbazi Karami; Sh. Imani Shahabad
Abstract
Laser forming is a thermal forming process which uses laser beam irradiation to produce the desired final forms. In this article, the effect of temperature gradient across Al 6061-T6 aluminum sheets on bending angle is studied. Input parameters including laser power, scan velocity, beam diameter, ...
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Laser forming is a thermal forming process which uses laser beam irradiation to produce the desired final forms. In this article, the effect of temperature gradient across Al 6061-T6 aluminum sheets on bending angle is studied. Input parameters including laser power, scan velocity, beam diameter, and sheet thickness are the effective process parameters which influence the temperature gradient. Thus, a set of 81 numerical simulations based on a full factorial design with varying parameters is carried out and temperature gradient across the sheet thickness is measured. Effects of each input parameter on temperature gradient are determined using analysis of variance. Also, an equation is derived which predicts the temperature gradient for any arbitrary input parameter. The validity of the equation is done by comparing actual and predicted results. Numerical simulation is validated by experimental tests, which show a very close agreement. Finally, the effects of temperature gradient for three different sheet thicknesses on a final bending angle are derived. Results demonstrate that increase in temperature gradient across sheet thickness leads to increase in bending angle.
Manufacturing Processes
M. Hoseinpour Gollo; H. Moslemi Naeini; N. B. Mostafa Arab
Abstract
Laser bending is an advanced process in sheet metal forming in which a laser heat source is used to shape the metal sheet. In this paper, temperature distribution in a mild steel sheet metal is investigated numerically and experimentally. Laser heat source is applied through curved paths in square sheet ...
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Laser bending is an advanced process in sheet metal forming in which a laser heat source is used to shape the metal sheet. In this paper, temperature distribution in a mild steel sheet metal is investigated numerically and experimentally. Laser heat source is applied through curved paths in square sheet metal parts. Finite element (FE) simulation is performed with the ABAQUS/CAE standard software package. Material property of AISI 1010 is used in FE model and experiments. The aim of this study is to identify the response related to deformation and characterize the effect of laser power with respect to the bending angle for a square sheet part. An experimental setup including a Nd:YAG laser Model IQL-10 with maximum mean laser power of 500 W is used for the experiments to verify FE analysis results. It is observed that numerical results are relatively in good agreement with the experimental results. Results also show that increasing laser power increases the bending angle.
