Manufacturing Processes
Ebrahim Haghani; Ahmad Gheysarian; Mohammad Honarpisheh
Abstract
One of the methods for making prototypes is incremental forming process. In this method, the forming tool, performs a pre-programmed movement by the CNC machine and runs the desired path. This modernization process is used in the automotive, aerospace, military, medical and other industries. One of the ...
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One of the methods for making prototypes is incremental forming process. In this method, the forming tool, performs a pre-programmed movement by the CNC machine and runs the desired path. This modernization process is used in the automotive, aerospace, military, medical and other industries. One of the most influential parameters in this process is forming tool. This parameter is effective in forming forces, surface roughness, sheet formability and thickness distribution. In this study, the forming tool was investigated and rotating geometry tool was compared with a rigid tool. Also, the effects of step down, feed rate and spindle speed were investigated on the forming force, surface roughness and thickness distribution by comparing mentioned forming tools. The results indicate that the forming forces, sheet surface quality and thickness changes increase with increasing step down and feed rate. Using the rotary tools improves the forming forces, surface roughness and thickness distribution rather than the non-rotating tool.
Forming
Mohammad Honarpisheh; Ahmad Gheysarian
Abstract
Single point incremental sheet metal forming is a sheet metal forming process that forms products without the complex dies and tools with low cost. In this study, the incremental sheet metal forming process has been experimentally investigated on the explosively-welded Al/Cu bimetal sheets. Also, the ...
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Single point incremental sheet metal forming is a sheet metal forming process that forms products without the complex dies and tools with low cost. In this study, the incremental sheet metal forming process has been experimentally investigated on the explosively-welded Al/Cu bimetal sheets. Also, the effects of process parameters, such as arrangement of layer`s bimetal, tool diameter and tool path were investigated on the forming force, thickness distribution, formability and roughness. At first, the bimetals were produced by explosive welding process. Then, two tool diameters, step and spiral tool paths and layer arrangement were chosen as input parameters. The results showed that the forming force increases with increasing the tool diameter and using aluminum as a top layer (contact with tool). Also, using spiral tool path increases the average forming force and decreases the maximum thickness changing. The formability increases with increasing the tool diameter and using the copper as top layer with spiral tool path.
