Manufacturing Processes
M. Dastagiri; P. Srinivasa Rao; P. Madar Valli
Abstract
Electro Discharge Machining (EDM) is an incredibly recognizable machining for ticklishness profiles in ’difficult to machine ‘materials. In EDM, the material ejection of the cathode is cultivated through exact controlled electric pulse (the flash), which changes the metals of two terminals ...
Read More
Electro Discharge Machining (EDM) is an incredibly recognizable machining for ticklishness profiles in ’difficult to machine ‘materials. In EDM, the material ejection of the cathode is cultivated through exact controlled electric pulse (the flash), which changes the metals of two terminals into dissolve and vaporize, as a result of the breakdown of the dielectric medium. The most commonly used dielectric media are kerosene, paraffin, glycerin, transformer oil, and EDM oil; all are derived from petroleum. These dielectric media undergo pyrolysis and carbon soot formation is deposited on work electrode, and sometimes carbon precipitates into work. To overcome these effects vegetable oils are tried as alternate dielectric media. Pongamia Pinnetta is abundantly available in most countries; and it is cheaper and non-edible. Pongamia Pinnata (PP) oil is extracted from plant seeds, and is blended with EDM oil and several experimentations are done to find its suitability. Operational variables with respect to input and output parameters are identified. Some of these are best EWR, MRR, TWR, and SR with applied current (I), pulse on time (Ton), and pulse off time (Toff) are the ones picked as the input process factors; because for the industrial application many machinists choose these three as the input parameters; and other is constant and picked under specific requirements only. After the successful completion of this experimentations, Pongamia Pinnata oil blends are fit for the industrial application using technique of order preferancing with similar to ideal solution [TOPSIS]. It is observed that no carbon soot formation takes place in the work component with PP oil as the dielectric fluid.
Plasticity
Sadjad Pirmohammad; Sobhan Esmaeili-Marzdashti; Arameh Eyvazian
Abstract
In this article, crashworthiness performance and crushing behavior of tapered structures with four internal reinforcing plates under axial and oblique dynamic loadings have been investigated. These structures have a tapered form with five cross sections of square, hexagonal, octagonal, decagon and circular ...
Read More
In this article, crashworthiness performance and crushing behavior of tapered structures with four internal reinforcing plates under axial and oblique dynamic loadings have been investigated. These structures have a tapered form with five cross sections of square, hexagonal, octagonal, decagon and circular shape. In the first step, finite element simulations performed in LS-DYNA were validated by comparing with experimental data. The code generated in LS-DYNA was then used to investigate energy absorption behavior of the tapered structures. Response surface methodology and historical data design technique were employed to optimize the cross section perimeter (tapered angle) of the tapered structures by considering two conflicting crashworthiness criteria including EA (energy absorption) and PCF (peak crushing force). The optimization results showed that the optimal tapered angle enhanced by increasing the number of cross section sides (or number of corners). Then, the optimized tapered structures with different cross-sections were compared with each other using a ranking method called TOPSIS to introduce the most efficient energy absorber. The decagonal structure was finally found to be the best energy absorber.
